The Best Orbital Sanders are power tools used to smoothen a piece of wood. It is an essential in every workshop that works with wood. Sanding by hand takes a very long time thus it is efficient to learn to use this device. It is a skill and it saves time!
A rotating sanding disc moves in an elliptical orbit this way it does not describe the same path again. Due to this elliptical orbiting the sander does not leave behind swirl marks just a smooth finish. Thus, the sander works on all surfaces irrespective of the direction of the wood grain or if they are separate planks. They are meant for initial sanding of a surface and should not be used between layers of paint or finishing jobs.
The Best Orbital Sanders Reviews 2022
Runner-Up Best Overall
Type: Cordless, powered by 20V Max battery (sold separately)
Speed: 8,000 to 12,000 RPM
Disc Size: 5 inches
Weight: 1.9 pounds
Warranty: Three-year limited warranty with one-year free service
• 8,000 – 12,000 OPM
• Offers incredible runtime
• Comes with a Dust Collector
• Rubber Over-mold
• Brushless Motor
• Feels a bit heavy with the battery
• Battery and Charger not included
Dewalt20V MAX Orbital Sander is a compact size tool particularly designed for contractors, carpenters, and remodelers. You can closely monitor the work surface while sanding because the tool has a lowered body design. The power button is located on top of the sander along with the variable-speed dial. It means you can turn it on and off with your index finger.
Also, you can easily adjust the speed while using the tool. The most important thing about this compact tool is that it offers 8,000 – 12,000 oscillations per minute. The rubber over-mold handle is supposed to reduce the fatigue from vibrations. However, the palm area is a little wider compared to other cordless sanders. So, you might feel a bit uncomfortable with this tool if you’ve already used a cordless sander from another manufacturer.
It’s also worth mentioning that the Dewalt 20V MAX Orbital Sander comes with a dust collector that can be attached to the tool single-handedly. The bad news is that the tool doesn’t come with a battery and a charger. And you need to buy these accessories separately.
As we’ve mentioned above, we used this tool for a few weeks and the performance was quite amazing. What we really liked about this tool is that it offers incredible power without even making a lot of noise. The beauty of this sander is that it helps with producing a satisfying finished project quickly and efficiently.
Lining up the 8-hole hook-and-loop sanding paper can be a bit difficult for beginners.You can enjoy more comfort and convenience with Dewalt 20V MAX Orbital Sander. It’s a compact and lightweight tool that doesn’t make you feel tired at all. In fact, it offers such an amazing performance that you’d love using again and again. Feel free to get in touch with us if you need more information about this tool.
Best for carpenters, woodworkers and furniture refinishers.
Type: Corded (comes with an eight-foot cord)
Speed: 4,500 to 12,000 RPM
Disc Size: 5 inches
Weight: 5.1 pounds
Warranty: One-year warranty with one-year service protection plan
• Combination of pad orbit and rotation
• An integral pad-dampening braking system
• Variable speed
• Microfilter dust canister
• Eccentric orbit with free rotation
• The dust collection canister could be bigger
Bosch offers you the right sander/grinder/polisher for your job. They have a high material removal rate and deliver the finest finish for large surfaces and difficult to reach corners.
This model is a 5-inch random orbital sander that provides a combination of pad orbit and rotation for a refined finish and fast removal rate of the material. The sander has an integral pad-dampening braking system that reduces the swirl marks while the variable speed matches the speed to the task.The microfilter dust canister traps particles as small as 0.5 microns and curtails the spillback of the dust into the sander.
The signature HookTight hook and loop disc attachment by Bosch has over 35000 hooks that help secure a firm grip on the disc while sanding. The tool is easy to operate and weighs only 5.1 pounds. The sander has a soft-grip top for a better grip from varying positions. This avoids fatigue and ensures the correct pressure for sanding and polishing.
This multi-purpose sander comes with a pad that orbits and rotates. This motion duplicates the natural hand sanding action to deliver a smooth, well-blended finish. The random orbit sanding motion is due to the eccentric orbit diameter of 3/16 inches that is offset by 3/32 inches. It is supported by a free rotation for a fast and fine finish. When the pressure and speed are increased it removes stock aggressively thus ideal for carpenters, woodworkers and furniture refinishers.
Any sanding or grinding is short work for this 3.3-ampere variable speed sander that cranks up between 4500 to 12,000 OPM. The soft microcellular backing pads give a fine finish. The rugged die-castaluminium gear housing with dual-bearing pad mount eliminates the wobble and vibrations.
The box contains one random orbit sander, a hex pad wrench, a soft backing pad, one microfilter dust canister, a sanding disc, one removable front handle, a dampening ring and a 1-year warranty.
Best value for home improvement projects and professionals.
Speed: 7,000 to 12,000 OPM
Disc Size: 5 inches
• A permanent magnet for reliable performance
• Variable speed
• Universal vacuum adapter
• Soft start
• Dual counterbalance
• Filter plastic dust canister
• The hook and loop failed
This orbital palm sander comes from the Milwaukee Electric Tools which is a subsidiary holding of Techtronic Industries Co. Ltd. They are a well-known brand of portable electric power tools and accessories since 1924.
The Milwaukee is a 5-inch random orbit sander with a 3-ampere motor that has a permanent magnet that delivers reliable power to this electric tool. This orbit sander has a variable speed dial where you can select between 7,000 and 12,000 OPM of polishing or sanding power. The sander has a universal adapter that fits all standard vacuum hose sizes. There is a dust canister to prevent the dust from flying around. This is a single-plane orbit sander with a soft start feature making it safer tool. This is because the steady ramping up in stages, reduces tool jerking and wear on the bearings and brushes.The dual counterbalance helps reduce vibrations this also reduces strain.
The 5-inch Milwaukee palm sander has a tactile rubber top and body grip with a narrow body that delivers a fine, swirl-free finish on all your woodwork projects. It is perfect for novices starting with home improvement projects and professionals.
The Milwaukee is a 5-inch random orbit sander with A universal vacuum hose adapter, a collector bag and two 80-grit hook and loop sheets. It comes with a 5-year warranty.
Best for polishing automotive and wood.
Speed: 2,500 to 6,800 OPM
Disc Size: 6 inches
• Delivers swirl-free action
• Electronic variable speed
• Accepts a wide range of accessories
• Two-position handle
• Overload protection
• Pack includes a sanding disc and polishing pad
• Proprietary counterbalance
• The shaft is weak
PORTER-CABLE has a splendid history of pneumatic and power tool innovation since 1906. Their tools are used by people from all walks of life who used these tools for residential and commercial works.
PORTER-CABLE 7346SP is a 6-inch random orbital sander with a 4.5 ampere motor with a high overload protection. The electronic orbital sander achieves variable speeds between 2500-6800 OPM via a dial. The random orbital sander delivers a swirl-free sanding and polishing action. The model includes a counter-balance against the motor by a 6-inch pad.
This design delivers a gouge and swirl-free job. It accepts 5/16 – 24 spindle-thread accessories. It features two-position on the left and right to fit a removable side-handle that offers greater grip and control over the tool. The sander weighs 6 pounds and 11.5 inches in length, 10.5 inches in width and 6 inches in height. It also has a 100 percent ball & roller bearing construction.
The PORTER-CABLE 7346SP is ideal for sanding and polishing marine projects like boats and automotive. The 6-inch polishing and sanding disc supported by the powerful motor makes short work of every project. The proprietary counterbalance is for even distribution of weight and to maintain the level of the sanding/polishing head. There is a two-position removable side handle that offers greater control while operating the tool.
The PORTER-CABLE 7346SP is 6 pounds in weight with a 4.5-ampere motor that delivers a variable speed of 2500 to 6800 OPM. It accepts a 5/16 – 24 spindle. The overall construction of the sander makes it ideal for polishing automotive and wood.
PORTER-CABLE 7346SP comes with a polishing pad, a sanding disc, a PSA pad, a side handle, a wrench, an operation manual and a 3-year warranty, one-year service and 90 days money back guarantee.
Speed: 4,000 to 12,000 OPM
Disc Size: 5 inches
• Variable speed
• Large two finger trigger
• Lock-on button
• Pad braking reduces gouging
• The pads don’t last long and leave the disc after a while
Makita manufactures industrial quality power tools by applying cutting-edge innovation. Their tools are compact yet powerful and energy efficient.
This Makita has a 4 7/8th of inch pad size and takes a 5-inch abrasive disc. The 3-ampere motor is powered by 120 volts to achieve a variable speed between 4000 to 12000 OPM to match the sanding speed to the material. The head describes an orbit diameter of 1/8th of an inch. The overall length of the tool is 10 7/8 inches, and it weighs 3 pounds.
The large 2-finger trigger has a lock-on button. The pad-braking function reduces gouging while bettering the performance. The adjustable front handle gives better reach into corners and confined places. The Makita uses a quick-change 5-inch, 8-holed hook and loop abrasive disc. It has an efficient through-the-pad dust collection system that ensures a clean workspace. It also has a built-in vacuum port adapter for better dust collection. The rubberized palm grip on the top handle is easy to grip and control while applying an even pressure.
The 3.0-ampere motor achieves a variable speed of 4000 to 12000 OPM. The head orbits a diameter of 1/8th of an inch that is like the hand-sanding motion. Applying pressure to the tool head or reducing it increases or decreases the material removal capacity. while low speeds and consistent pressure with a right pad work the material into a high shine.
Best for removing material, finishing and polishing
Speed: 270 to 600 RPM, 3,100 to 6,500 OPM
Motor:6.5-amp dual-mode motor
Disc Size: 6 inches
• 6.5-amp motor
• 270-600 RPM at no load
• 3,100 – 6,500 OPM at no load
• The vacuum removes 96 percent of the sanded material
• Heats up in turbo mode
The Bosch 1250DEVS is a powerful, versatile sander and polisher with two modes that can be chosen at a flip of a lever. The aggressive turbo driven, eccentric orbital sanding mode for removing more material and the conventional random orbital sanding modefor fine finishing and normal stock removal. The speed dial helps select the desired speed that is maintained by the Constant Response circuitry.
The Bosch comes with a microcellular hook and loop sanding pad. The pad is soft and deliversa flat, fine and smooth finish. These pads conform to the surface due to their elasticity of the pads’ plastic inlays. The PowerGrip, the contoured head, the compact 7.7-inchdiameter barreland the auxiliary handle are meant for user comfort.
The 1250DEVS has a passive dust collection system that maximizes its efficiency when used with a vacuum system. There are large channels in the pads that allow for the debris removed from the vacuum port which is the size of a standard Bosch vac hose.
The Bosch 1250DEVS removes the stock and finishes material. It is perfect for sanding jobs on wood floors and furniture. Bosch supports this model with an assortment of hook-and-loop discs and accessories such as discs for paint, wood and other special applications.
This Bosch with a 6-inch sander disc has a 6.5-ampere motor that produces a 270 – 600 RPM at no load or 3100 – 6500 OPM at no load. It runs on 120 volts at 60 Hertz and an 8 feet cord that offers extensive reach.
The Bosch 1250DEVS is powerful and versatile. It has two modes that allow you to remove material and finish the job with a high polish. It is easy to switch on and choose the modes at a flip of a lever. After you have chosen the speed and are working on a surface the constant response circuitry maintains the speed even while there are friction and resistance between surfaces. The versatile head can be used for removing material, finishing and polishing surfaces like wood, metal, etc. For all this power, applications and features Bosch is a quiet machine and money well spent.
Best for refurbishers, woodworkers, carpenters
Speed: 7,500 to 12,000 OPM
Disc Size: 5 inches
• Integral braking system
• Microcellular pad for a fine finish
• Variable-speed control
• Microfilter dust system
• Low dust retention
The Bosch Power Tool company brings you another performer in the ROS20VSK. It sands and polishes like a pro due to the Bosch PEX principle that ensures the finest finish and sanding performance.
The Bosch ROS20VSK is versatile and polishes any surface like plastic, wood, metal, paint or roughcast. It even works the curved and flat surfaces into a high polish. Thus, it is ideal for polishing balustrades, tables, cabinets, mirrors, etc. The versatility of the tool makes it popular among refurbishers, woodworkers, carpenters and other professionals.
This is a 5-inch tool with a 2.5-ampere motor that produces 7500 to 12000 OPM consuming 120 volts of power at 60 Hertz. The cord length is 8 feet for a good reach, and it weighs 3.5 pounds.
The integral pad-dampening braking system reduces swirl marks. The signature HookTight hook and loop disc attachment has 35000 hooks on that help to secure a firm grip of the sanders head during use. The microcellular backing pad polishes surfaces to a smooth finish- curved or flat. The variable-speed control dial helps select the exact speed between 7500 to 12000 OPM. The orbit diameter is 3/64 of an inch, and the tool weighs only 3.5 pounds.
The ergonomic design with padded handle makes this tool easy to handle and effective. The microfilter dust system traps particles as small as 0.5 microns in an easy to clean canister. The sander is compatible with 1 ¼ and 1 ½ inch vacuum hoses too.
The box contains the one soft backing pad, one sanding disc, a vacuum hose adapter and a carrying case. The tool protection plan includes a 1-year warranty, 30-day moneyback guarantee and a yearlong service protection plan.
Best for Big Jobs
Speed: 12,000 OPM
Disc Size: 5 inches
• Superior design to reduce fatigue
• Easy to operate
• High-speed operation
• Applicable on various surfaces
• Compact tool
• One button operation
• No variable speed
• No sandpaper
The DEWALT DWE6421K comes with a powerful 3-ampere motor. The 5-inch head is compact and spins at 12000 OPM due to the robust motor that smoothens any surface in seconds.
The vacuum sealed dust collection reduces the mess into one bag. The bag can be attached and removed to empty and reattach again. The DEWALT has a compact design with 10.4 by 7.2 by 6.2 inches (LHW) and weighs only 2.9 pounds. This gives the user more control over their movements as they work. All the seams on the tool are rubber-lined to reduce vibration. This reduces the impact on joints and fatigue.
The tool has a durable canvas case with pockets and loops to organize the accessories. This protects the tool and keeps the related supplies in one place.
Orbital sanders are essential to finish any piece of sanding and polishing as it makes the surface smooth. It removes splinters and sharp edges from the construction or furniture making it safer and comfortable to use.
It is also an art instrument,especially while working with wood as it brings out the patterns in the wood and other inlay work which is polished to a high sheen which could be sealed in varnish. The head is designed such that it sands and polishes any surface be it a chair, table, cabinet or smaller objects.DEWALT DWE6421K sander comes in a box with the owner’s manual, a dust bag, a carrying bag. There is a 3-year warranty and if you register your tool on the website there are additional benefits.
Best for Big Jobs
Speed: 14,000 RPM, 12,500 OPM
Disc Size: 5 inches
• Pressure control technology
• Random orbit action for quick stock removal
• Pad brake to minimize ripples & gouging
• Microfiltration to keep the air clean
• Dust seal for prolonged tool life
• Low power output
• Low-quality dust collector
• One speed sander
SKIL Power Tools was founded in 1924 and is a subsidiary of Chevron (HK) Ltd. They are a world leader in portable electric power tools and their accessories. They serve the DIY consumer and professional markets.
The 7492-02 has a 2.8 ampere motor with Pressure Control Technology. This highly responsive technology warns the user when excess pressure is being applied. The random orbital motion is meant to remove high volumes of material when pressure is applied or polishes to a high sheen at low pressure. The Pad Brake is to minimize gouging the surface. Thus, balancing the power and performance of the tool.
The Micro Dust Filtration System comprises a vacuum dust port and canister. These collect the dust and minimize the dust preventing the air from being dust-laden and difficult to breathe. There is a dust seal on the tool that prevents the dust from getting inside. This is a modest model in looks and function, but it delivers results like the best of them.
The 5-inch head and 2.8-ampere motor spins at 14000 rpm and 12500 OPM make this a handy tool for professionals and hobbyists. The pressure control indicator illuminates to inform the user if the pressure is excessive. The random orbital motion removes more material at high pressure and delivers high polish when the pressure is low. Supplemented with the right kind of hook and loop sandpaper this is a versatile and handy tool for any home improvement project.
The box contains the bare tool and attachments such as the clear-view canister and 6 feet cord. The warranty card is valid for one year and the tool comes with a 30-days money back guarantee.
Speed: 12,000 OPM
Disc Size: 5 inches
• High removal rate and finish
• Compact size
• Easy change of sandpaper
• Dust-sealed switch
• No variable speed
• Small dust canister
Since 1910, BLACK+DECKER has set the standard for design and innovation of power tools and accessories. They also make outdoor and home maintenance products, lighting and automotive products for home improvement products. Each one of their products is the distillation of the experience and expertise accumulates over the century.
The Black & Decker BDERO100 has a 2.0-ampere motor that spins at 12,000 OPM to deliver high-quality finish and removal rate. The hook and loop system are for easy change of sandpaper.
While the dust seal keeps the debris and dust out of the sander. The sander is efficient and compact at 7 inches in length, 5 inches in width and 6 inches in breadth. It weighs only 3 pounds thus the best sander for DIYers who like versatility and maneuverability of tools. The head accepts the entire range of hook and loop pads for various applications. The system is made in a manner that it is easy to change the sandpapers. The dust-sealed switch keeps the sander clean and extends the tools life.
The BDERO100 is a 5-inch random-orbit sander that removes material fast and effectively with an excellent finish. The compact size is preferred by the DIYers as it gives premium maneuverability around the workspace. The hook and loop system are to make quick and easy paper change.
There is a dust seal that keeps all the dust and debris out extending the tools life. The head has holes through which all the dust is vacuumed off. The sander is ergonomically designed compact and versatile. Making this tool a handy addition to a homeowner’s kit.
The Black and Decker BDERO100 comes with one sanding sheet and a hybrid canister to collect dust. There are a user manual and a 2-year limited warranty.
Best for DIY
Speed: 16,000 OPM
Disc Size: ¼ sheet
• Paddle switch activation
• Good dust collection system
• Paddle switch activation
• Can be locked into on position
• Ergonomic design easy on hands and joints
• No variable speed
Black and Decker is a powerhouse for the manufacturing and marketing of a broad line of high-quality products used by home and commercial operations. You can always trust a Black and Decker to do the job in an efficientand reliable manner.
The Black and Decker BDEQS300 has a 2-ampere motor that runs at 1,600 OPM which is sufficient for material removal. It has a compact head and an ergonomic design thatmaximized control and gets into tight spaces. The paddle switch activation is easy to switch on and off while using the sander. It is located on top of the sander and must be pressed down with the palm to activate the sander. The sander can either be locked in the on or off position for a convenient single-hand use. The sander has a high-performance dust collection system that keeps the workspace clean.
The Black and Decker BDEQS300 is a 1/4 sheet orbital sander which is ideal for detail work and sanding around the house.
Sheet sanders are usually more powerful than random orbital sanders. They are best for finishing touches and final preparations before applying lacquer, paint, polish or stains. Palm sanders use 1/4 sheet pads of 9x 11-inch sheet sandpaper that is cut to size and held in place by a spring-loaded clamp. Due to the square edges, it can reach the edge at 90°. The head is fitted with a punctured sandpaper that collects dust by vacuuming into the collecting canister.
The BDEQS300 comes with a sandpaper sheet to get you started out of the box. There are a user manual and a 2-year limited manufacturer’s warranty.
With plenty of choices for the best orbital sanders, making the right choice is not easy. If you need help choosing what to buy, below are the most important considerations.
Types of Orbital Sanders
If you are working on a do-it-yourself project or refinishing antiques, your project will need a sander to smoothen the surface to give it a finish. There are many sanding products on the market but the portable power sander to save time and ensure a smooth surface.There are various kinds of sandpapers that compliment these sanders too.
1. Random Orbit Sander
These are the most preferred choice for woodworkers. This is because they sand using a disc of sandpaper attached to the head in two modes – orbital and rotary motion. Combining these two motions can reduce the swirl marks that can ruin the fine finish.
They are available in palm and pistol grip style. There is an adjustable speed setting that allows for slower more delicate work and faster more aggressive work. Most models have a dust collecting filter canister or filter bags. And many models have an adaptor for attaching a vacuum to collect the dust. It not only ensures a clean dust-free workshop but also no swirl marks that may mar your work due to residual dust between the sander and surface.
The hook and loop sanding pads align have holes that align with the holes on the head of the tool. The sawdust is sucked away into the canister or taken away via the vacuum tube. These sanders are perfect for DIY projects, construction and carpentry. They are excellent for refinishing wooden features around the house and yard before a fresh coat of paint or varnish. Always wear a dust mask to avoid inhaling the dust or paint as some contain poisonous lead.
2. The Sheet or Finish Sander
Squares of sandpaper attached to the bottom or the head of this sander with clips or clamps. The motor moves the pad in small circular orbits or linear motion. You can choose the two modes via a toggle switch. The to and from motion needs to be along the wood grain, while there is no such issue while it is in orbital mode. It is very easy to use, simply cut the 9 x 11 inches sandpaper to size. This is a cost-effective option especially factoring in the cost of sandpaper. To ensure dust collection, most models have a piercing plate that punches holes into the standard sheet of sandpaper. This transforms your sandpaper into a dust collecting one. This sander is great to sand corners and for finish work.
3. The Detail Sander
It is shaped like an iron – narrow at the tip and broad at the base. It is ideal to get into tight spots where other sanders will not fit such at cabinetry and delicate molding. The pads usually stick to the head via an adhesive. They describe an orbital path thus the direction of the wood grain is immaterial. They are versatile as they accept a variety of attachments for various applications.
4. Belt Sanders
They come with 18 – 24 inches long belt which are 3 to 4 inches wide. These are ideal for removing material fast and aggressively. If you are removing paint from a surface, smoothing for drywalling, etc. The sandpaper belt rides 2 or 3 pulleys. The driver pully guides the belt and guider pulleys ensure it remains on the path. There is a knob that keeps the belt “centred” while the sander is operating. Most models have dust collection boxes to collect the dust while operating. While operating this sander always use two hands. This will give you better control and prevent the tool from gouging or rippling the surface.
Types of Sandpaper
Now let’s talk about where the rubber meets the road, i.e. the sandpaper.There are various kinds of pads and discs that fit diverse kinds of sanders. How they attach to the sander is the main difference.
One kind has a pressure sensitive adhesive with a pressure sensitive backing. The hook and loop attached to the sander head like a Velcro. It is expensive, but the benefit is that it can be removed and reapplied. This is ideal for jobs that require a frequent changing of sandpaper. For example, like in sanding a table where you are going from coarser grits to progressively finer grits. (we have written a guide for choosing the best dual fuel generators)
The more economical option is the sanders with clamps that hold the sandpaper to the pad. A standard sheet of sandpaper can be used after it has been cut to size. There are several types of sandpapers with coarseness grades. They are also used on various surfaces like metals, woods, etc.
There are two main types of orbital sanders based on their power source – corded and cordless. For corded, consider the length of the cord. It should be long enough so that you have the freedom to work even when far from the plug. Meanwhile for convenience, cordless orbital sanders are best. Nonetheless, they are often not as powerful as their corded counterparts. If it is cordless, it is most likely powered by a battery, so make sure that the latter will have an extended runtime.
The motor is one of the most important parts of an orbital sander, which will be indicative of the overall performance. Look at the amperage of the motor as this will dictate its power. For DIYers, a low-amp motor may suffice. If you are a pro, on the other hand, you will need one with a higher amperage, which is ideal even for the most demanding applications. Most of the products in this guide have a power of 2 to 6 amps.
There are models with a fixed speed, but if possible, we recommend choosing one that offers a variable speed. The latter is better because you have more choices. You can set the desired speed depending on what is most suitable for a specific application. The speed can be indicated as RPM or revolutions
This is important for your comfort. Choose one with an ergonomic grip. It is good is it has rubber, which will make it more comfortable to hold. This will not only reduce the vibrations that you can feel but will also prevent the handle from getting too hot.
When sanding, dust is inevitable. It is generated by almost any material. Choose a sander that comes with an innovative dust collection system. This will make the work area mess-free. Not to mention, it will improve visibility so that you can work comfortably and become more productive.
For your peace of mind, choose an orbital sander with a long warranty coverage. The standard warranty is one year. Nonetheless, as noted in the products mentioned in this guide, there are also some with three to five years of warranty.
Whether you are a DIY enthusiast or a professional, the best orbital sanders listed in this guide are beneficial in more ways than one. They are from some of the most popular brands in the market and pack innovative features you will love. From power to comfort, make sure to considers several factors as you make a decision.