Best Welding Helmets

Best Helmets for Welding

Welding creates ultraviolet light, molten metals, and high heat, among other hazards. If you aren’t careful, you might end up with flash burns. To protect yourself, make sure to wear the best helmet for welding!

A high-quality helmet improves safety, increases productivity, and enhances comfort. Find one that fits like a glove. It should not restrict the movement of your head and must offer sufficient ventilation. Otherwise, you will end up compromising efficiency.

If you are on the lookout for top-notch helmets for welding, keep on reading and we’ll help you decide. Do not choose one product only because it is cheap or stylish. From material to comfort, consider several factors to make the right choice.

An Indispensable Safety Investment for Welders

From gloves to jackets, welders invest in a plethora of accessories to keep them safe. Among others, a helmet welding is one of the must-haves!

Whether you are a hobbyist or a pro, a helmet is your best safety armor. When welding, your eyes are exposed to infrared radiation. Prolonged exposure to the latter, especially amongst professional welders, can result in cataracts and retinal burning. Easily avoid these problems by wearing a helmet.

Hair and skin burns are also common. In some cases, sparks and molten metals are too hot and can leave serious burns. These will not happen when you protect your face with a good helmet.

The Main Types of Welding Helmets

It is not enough that you are wearing a helmet when welding. Wear the right helmet that suits a specific welding application. Otherwise, it won’t offer a high level of protection.

Passive Welding Helmet

This is the most popular type of welding helmet. It is simple but effective for most welding jobs. It is also often the most affordable, making it a great choice for hobbyists and beginners. The helmet protects against extreme heat, flying objects, and ultraviolet radiation, among other welding hazards.

Fixed-Shade Welding Helmet

In most cases, it has a fixed shade level of 10. This is unlike in other helmets that have variable shade levels, which you can match depending on a specific task. It is a great option if you are doing only one type of welding work on a specific material since the shade is not adjustable. This is also affordable, making it a great option for DIY enthusiasts.

Essential Considerations when Choosing a Helmet for Welding

Especially if you are buying a helmet welding for the first time, the options are overwhelming. To help you narrow down your choices, below are some of the most important considerations.

Viewing Area

A helmet is worn over the head to cover the face. One of the most important part is the viewing area. It is often made of glass, allowing you to see through the protective layer. A large viewing area is preferred. It should be made using high-quality optics. This way, it is easier to see whatever you are working on, and you can work with better accuracy and safety.

Comfort

Consider the different things that are indicative of your comfort. The weight of the helmet is a paramount consideration. The helmet must not put excessive weight on your head, neck, and shoulders. It should also have the perfect fit. More so, it needs proper ventilation to keep your head cool and dry. The presence of moisture-wicking inner material will also help.

Source of Power

If you are buying an auto-darkening helmet, consider the power sources. Some helmets are powered by rechargeable batteries. In this case, lithium battery is the best since it can offer an extended life. Meanwhile, you can also opt for a solar helmet.

Our Top Picks for the Best Helmets for Welding

A good helmet for welding offers a combination of form and function. It has the perfect balance between price and quality. If you cannot decide what to pick, below are some of the top products that should be on your list. We’ll also talk about the features that make them commendable.

1. ESAB 0700000800 Sentinel A50 Welding Helmet

Lightweight but durable – that is what you can expect from this helmet. It is quite expensive, but do not let the price discourage you from choosing this product. From its high-impact shell to touchscreen functionality, it has tons of features that can justify the cost.

Optical Class Filter for Superior Visibility

Among others, one of the most notable features of this helmet is the Auto-Darkening Filter. The high-optical filter enhances color definition and improves visibility, even when you are working in low-light environments. As a result, you can work with better precision without compromising your safety. The filter also has a grind mode, which is accessible through a button outside the filter.

Lightweight but High-Impact Shell

The design of the shell is another notable feature of this product. It has a streamlined construction to ensure proper fit. Even when wearing the helmet for a long time, you won’t easily complain of discomfort. It also has a flush exterior, which lessens areas that can catch sparks and molten metals when welding. More so, it is made of high-impact resistance nylon, which assures its durability.

Ergonomic Headgear with Infinite Adjustments

The ergonomic design of the headgear is another reason why it delivers exceptional comfort to its users. It offers infinite adjustments, which will provide endless options to customize the fit for your comfort.The addition of a central pivot point is also a plus, especially in terms of making effortless adjustments. You can shift the helmet around the head to position it as you desire.

Innovative Control Panel

One of the many things that justify the steep price is the touchscreen control panel. The full-color display provides a revolutionary way of controlling the features and functions of the helmet. Here, you can make the necessary adjustments to customize performance depending on your needs and preferences. The intuitive controls will guarantee ease of use. It is similar to the screen of a smartphone, making it look futuristic while also being user-friendly. It also shows the current settings and functions, such as the desired shade.

Pros:

• High-impact shell construction
• Large and clear viewing area
• Lightweight design for superior comfort

Cons:

• Issues with touchscreen functionality when wearing gloves
• Flimsy grind button

2. Lincoln Electric K3034-4 VIKING 3350 Welding Helmet

Like other high-end welding helmets, do not let the price discourage you. From its durable construction to superb safety features, this is a great product. It is built to deliver great optical clarity while also optimizing your comfort even after a long time of use.

Revolutionary Headgear for Superior Comfort

A common complaint about welding helmets is that they are uncomfortable, especially if you are wearing it the entire day. That’s not the case when you choose this product! It comes with X6 headgear, which has been designed to follow the contour of your head. This is also the one responsible for the even distribution of weight in six contact points. It gets rid of pressure points in specific portions and improves balance. This will also make it easier for you to concentrate on the welding job.

Premium Optics for Unmatched Clarity

As you evaluate the quality of the welding helmet, make sure to look at the optics. This will dictate visibility. It should be as clear as possible while blocking heat and radiation that can damage the eyes upon prolonged exposure. This product comes with a 12.5-square-inch auto-darkening lens. Aside from the large viewing area, it also has unmatched optical clarity. You don’t have to worry about distortion and blurriness, among other issues. With the 4C lens technology, the lens is crystal-clear in both light and dark states.

Accurate Sensors for Better Performance

This welding helmet works as if it has a mind of its own. Thanks to its four arc sensors, there is an improved lens response. The lens adjusts accordingly depending on the conditions of the external environment. It can also distinguish between sunlight and arc light, which is a great feature for helmets that are used for outdoor welding jobs. It also has several weld and grind modes to demonstrate the best performance depending on what a specific situation requires.

Exceptional Three-Year Warranty

For your peace of mind, it is also good to know that the manufacturer is offering a three-year warranty. If there is any problem, do not hesitate to get in touch with the company. Make sure to read the full terms and conditions to avoid being ineligible for the warranty.

Pros:

• Premium lens construction for optimal visibility
• Large viewing area
• Even weight distribution to ensure your comfort

Cons:

• Expensive
• Can have a problem staying snug

3. YESWELDER Panoramic Welding Helmet 

This is the second product from YESWELDER on our list, which speaks of the reputation of the company. It is affordable but has some incredible features, including multiple screens that will allow you to see more while staying protected at the same time.

Top- Optical Clarity Ratings

It has been through a thorough testing process and has been given a 1/1/1/1 rating in four major categories, proving that it can offer an unrivalled optical clarity. Regardless of the environment where you are working, it will let you see clearly, and in turn, you can be more precise in the work you are doing. Despite this, however, there are some complaints about how random flashes can happen, so watch out since it can be a safety issue.

Three Auto-Darkening Screens

Most of the helmets for welding will have a single large screen in front of the face. This model is different because it has three auto-darkening screens. There is a large screen in the middle of the face, and there are two smaller screens on the side. No more need to flip your helmet to have a clear sight of what you are working on. With the strategic placement of the screens, it is easy to see what is happening on the side. The main viewing area is 3.94×2.64 inches while the side windows are 1.38/2.56×2.36 inches.

Wide Range of Shade Levels

It must optimize its performance depending on what a situation calls for. This is one more thing at which this product excels. The shade level is adjustable, and the manufacturer claims that they are offering the widest range that is possible. There is even a light shade, which is perfect for grinding.

Pivot-Style Headgear for your Comfort

Like most of the options you will find on this list, it also packs a pivot-style headgear to guarantee your comfort. it fixes the position of the helmet when you need it to be stable. You can also easily flip the helmet and it will stay put once it is raised.

Pros:

• Clear viewing window
• Variable shades for different welding applications
• Comes with three LCD screens

Cons:

• Easily prone to scratches
• Random flashes are common

4. Tekware Welding Helmet

This affordable helmet for welding is one of the most stylish on our list. It combines both form and function, promising to provide the highest level of welding protection. It lacks the bells and whistles that you will find in its more expensive counterparts, but for most welders, especially hobbyists, this is more than enough.

Curved Viewing Window for Improved Visibility

We have seen some helmets that come with a flat almost square viewing window in the center of the face. The design of this product is a bit different. The semi-spherical shape will remind you of a motorcycle helmet. It is curved on the side, which also improves your peripheral vision. With dimensions of 3.94×3.27 inches, you can view at different angles and work more accurately.

Double Liquid Crystal Layer

Aside from the large size and curved design of the helmet’s screen, it is also notable because of its construction. It has two layers of liquid crystal, so you can be confident that it will withstand wear. More than making it more durable, the two-layer crystal also enhances the protection that the helmet can provide. Even when welding for eight hours or longer, no need to worry about your eye safety.

Long-Battery Life Offer Reliable Performance

A short battery life is one thing that can make a welding helmet frustrating to use. If you will weld for a long time, you need a helmet that can keep up with your demands. This product is battery-powered but switches to solar cells, which will make it long-lasting. It does not only conserve energy, but it is also beneficial in terms of environmental protection. In the long run, you will be happy with how much you can save because of this set-up.

Intuitive External Controls

Controlling this welding helmet is effortless for almost anyone. The controls are strategically positioned outside, making sure that they are easily accessible. You can quickly make the necessary adjustments depending on what a situation calls for. It will allow you to set the delay time and shade setting as you deem necessary. This way, you can be confident that the setting is always optimized to provide the best protection to the user.

Pros:

• Long battery life
• Dual-layer liquid crystal screen
• Intuitive external controls

Cons:

• Difficult to find replacement parts
• Flimsy headband suspension

5. Hobart 770890  Welding Helmet

Affordable and lightweight, this welding helmet is another great choice for an entry-level user. You won’t complain of discomfort, even after hours of wearing the helmet. The large viewing window is also a plus, making sure that you see everything that happens as you weld.

Variable Shade for Different Tasks

The versatility of this welding helmet is one of the main reasons why we love it! You can use it in various applications and be confident that it delivers optimal functionality. You can choose from shades 8 to 13. There is also a light shade, which is the ideal setting for grinding. Best of all, it automatically darkens, which means that it is convenient to use. Like in many of the products on our list, no need to manually turn it on or adjust.

Equipped with Four Independent Sensors

To deliver superb reliability, this helmet is equipped with four advanced sensors. It helps improve the sensitivity to the external environment. The sensors are also extremely responsive. This is also the reason why you can expect it to deliver the highest level of protection in different jobs.

Wide Screen Format for Better Visibility

When buying a welding helmet, the size of the viewing window is one of the most important considerations. With this model, you will enjoy 9.5 square inches of viewing area. The wide screen format allows users to see more, and in turn do more. Nonetheless, the viewing window is only at the center. We prefer one that comes with a window even on the side, which will improve your peripheral vision.

Analog Control for Customization

It is important that you have the option to customize the welding helmet as you deem necessary. That is possible with the analog controls that you will find in this product. From the delay time to sensitivity, it is quick to adjust the settings through the analog control.

Pros:

• Durable but lightweight construction
• Provides excellent value for the money
• Large screen for improved visibility

Cons:

• Flimsy pivot screw
• Might require frequent lens change

6. 3M Speedglas 9100 Welding Helmet 06-0300-51SW

The brand name alone is already a good reason to consider this helmet over many other options you will find in the market. You can be confident that it delivers top-notch quality and exceptional durability. The best thing is that despite all the good things, it comes with a reasonable price. It may not be the cheapest option on our list, but it is economical, especially considering the reputation of the manufacturer.

Comes as a Bare Helmet

Before buying this product, the most important thing to remember is that it is a bare helmet, which is what make sit affordable. Unlike the products mentioned above, it does not come with lenses. You will be responsible for providing the suitable lenses based on the size of the openings in this helmet. This is obviously an added cost that most people will not appreciate.

Side Windows for a More Generous Viewing Area

It is important for a top-rated welding helmet to have a large viewing area, which will let you work more comfortably and accurately. Luckily, this welding helmet does not skimp! Aside from the main viewing area at the center of the helmet, there are also small viewing windows on the side. This will provide a better peripheral vision so that you can see more when welding.

Lightweight Helmet for Comfort

If you have worn a welding helmet, you will know how weight plays a crucial role in your comfort.It also minimizes fatigue and makes it easier to concentrate on your welding work.

Provides Headgear Adjustments

Like many of the best welding helmets, it comes with a convenient knob, which will let you change the position of the headgear. You can quickly adjust the angle of the latter depending on what you will need. The band that connects the helmet to your head is also designed to offer optimal comfort.

Pros:

• Made by a reliable brand
• Comfortable even when welding for a long time
• Includes side windows

Cons:

• Does not come with a lens
• Easily scratches

Conclusion

For the uninitiated, welding is scary! There’s a reason why a lot fear the process. Welding arcs do not only cause blinding sparks, but they can also leave serious burns. To prevent these problems, the right helmet for welding is a must, including our recommendations above!

7. Antra AH7-860-0000 Welding Helmet

If you are looking for a welding helmet, this is one that should be on your list. It isn’t as feature-rich as many of its higher-end counterparts, but for most welders, the quality is more than enough.

Four Arc Sensors for Accurate Detection

To deliver an accurate performance, this welding helmet relies on the presence of four arc sensors. They can detect any welding arc and will automatically adjust depending on what a situation calls for. The auto-darkening lens is also large at 13 square inches. This lets you see more while you are welding so that you can deliver better precision in your job.

Full Neck and Head Protection to Keep You Safe

We have seen a lot of welding helmets in the past that concentrate the protection on the head. With this product, on the other hand, the protection extends to the neck, which can provide you with peace of mind. There is also a flexible head gear design, which will allow you to adjust the position of the helmet. It also offers an option to lock the position of the helmet once it is flipped.

User-friendly Interface

Even if you are a beginner, you don’t have to worry about using this helmet. Operating it is pretty much straightforward. Right out of the box, it is almost ready for any welding job. It is fully-automatic. Meaning, as soon as it detects sparks from the welding tool, the lens will immediately start working. It also comes with a mode toggle switch, which will let you choose from weld or grind. When you choose the grind mode, the helmet will not offer arc protection as it is exclusively for grinding purposes. If you are going to weld, then make sure to toggle the switch to the weld function.

Industrial-grade Construction for Long-Term Functionality

Despite being affordable, the durability is not compromised. It might be cheap, but the shell and lens are made using high-quality materials that will deliver superb performance in different environments. If there’s one part that feels a bit flimsy, however, it is the knob. We recommend that you adjust the knob gently to prevent it from loosening.

Pros:

• Great option for budget-conscious buyers
• Reduces false triggering for more accurate functionality
• Premium sensors for more reliable performance

Cons:

• Knobs are quite flimsy
• Can sometimes have a slow response rate

8. Antra AH6-660-0000 Welding Helmet

This is from the same manufacturer as the product above, so you can expect the same quality without hurting the wallet. This is a great option for casual users or for anyone looking for an entry-level welding helmet.

Budget-Friendly Alternative

If there is one reason why we are recommending this product, it would be its price. Many of us do not have the luxury of a huge budget. Luckily, even without spending a fortune, you can enjoy decent quality. Take note, however, that because of its price, keep your expectations low. It is generally good, but there are some things where it can be quite underwhelming. For instance, some are saying that the adjustment knobs are quite flimsy, so that can compromise the helmet’s durability.

Double-Layered LCD Offers Superb Clarity

Despite its price, we are happy with how the LCD has a double-layer construction, which offers better protection for the eyes without sacrificing optical clarity. Admittedly, it isn’t as clear as its more expensive competitors, but considering its price, the optics are commendable. It has different shade ranges, making sure that there is an appropriate setting for a specific situation.

Flexible Headgear for Multiple Adjustments

Similar to the Antra welding helmet mentioned above, this product also comes with a flexible headgear. This means that there are multiple joints that will offer several adjustments depending on the position that you are most comfortable with. You can have it fully cover your face when you are welding. Otherwise, you can raise the helmet above the face for better clarity. When the helmet is raised, it stays in an upright position. This is unlike others that can easily fall off your face once it is flipped.

Stable and Accurate Performance in Different Applications

Regardless of the type of welding you will be doing, this helmet promises a stable performance. Whether you are using it in MIG or MMA welding, as well as in plasma cutting, it delivers a reliable performance. Even in low amperage jobs, the stability is a sure thing. We also like how it comes with minimal false triggering to improve the accuracy. It knows how to distinguish arcs from other lights so that it will activate only when you are welding.

Pros:

• Lightweight and ergonomic
• Comes with four sensors for accurate functions
• Wide range of shade settings

Cons:

• Adjustment knobs are prone to durability issues
• Batteries take a long time to charge

9. YESWELDER LYG-M800D Welding Helmet

On a budget? Then you have one good reason to choose this helmet for welding. A lot are attracted to this economical helmet because of its commendable features, such as large viewing window and adjustable headrest. Nonetheless, because of its price, it is also not as durable as its more expensive counterparts.

Lightweight Plastic Shell

The plastic construction of the shell makes it lightweight. Even for prolonged welding sessions, the weight will not be a burden. This is unlike heavy helmets that can put unnecessary strain on your neck and shoulders. Nonetheless, because of the use of plastic, it is apparent that durability is a bit underwhelming. It can be quite flimsy when compared to its higher-end competitors with more solid shell construction.

True Color View for Better Optical Clarity

We have seen a lot of cheap welding helmets, and one of the common issues is the optical clarity. Especially when you are in a low-light environment, the performance is dismal. Fortunately, that is not going to be an issue when you are using this product. With True Color Technology, the lime green tint is reduced to deliver better visibility. In turn, you can weld with better accuracy.

Oversized Headgear with Excellent Fit

The headgear is another good feature of this affordable helmet welding. The oversized design means that it will fit even amongst users who have a large head. There is also a thick cushion, which will make it more comfortable. There are no hard parts that can be uncomfortable on the head. It delivers a snug fit, which will prevent the helmet from moving. Once the helmet is in position, you can make the necessary adjustments easily, making the design versatile.

Large Viewing Window

Speaking of optical clarity, we also love how it comes with a large viewing window, which has a size of 3.93 x 3.27 inches. This means that you can see clearer. Whether up or down, left or right, the large screen allows you to see what is going on while protecting your eyes. Honestly, however, there are helmets with larger screens for more generous viewing area, but they also tend to be more expensive. So, for its price, the screen size is good enough.

Pros:

• Good budget-friendly alternative
• Commendable arc sensors
• Pivot-style headgear for easy adjustments

Cons:

• Plastic shell feels flimsy
• Short battery life

10. DEKOPRO Welding Helmet

This is another great option if you do not have a lot to spend. While it is economical, it packs a lot of notable features. It offers manual adjustments, allowing you to customize the functions and performance depending on your needs and preferences.

Wide Field of View for Better Clarity

With the wide design of the lens, you will be happy with how you can see more. You don’t need to rotate your head frequently. The viewing window improves your peripheral vision, making it easier to see more in a glance. It also comes with an auto darkening technology, which switches in a split second. Despite this, some people noted that it isn’t as dark as the more expensive welding helmets.

Fatigue-free and Comfortable Headgear

Like many of the welding helmets available, the headgear that comes with this product is also commendable. I like how it is designed to minimize fatigue, which will make you more comfortable when welding. The headgear will fit perfectly in your head without being too tight or too loose. Even when wearing the helmet, you will have the freedom to move your head. This is unlike others wherein the weight can be a burden and will restrict your head movements.

Reliable Solar Power Technology

Given its price, we did not expect too much from the solar panel technology. Surprisingly, it is superb! It starts by utilizing battery power and switches to solar, making it efficient and economical in the long run. As for the battery, it uses lithium as the source of power, which is known for its dependability. The battery will have a runtime of up to 5,000 hours, which is pretty impressive given the price range of this welding helmet.

Meets the Most Important Safety Standards

For your peace of mind, it is also good to know that it has been through a series of tests to prove its exceptional quality. It meets the most important standards, such as ANSI Z87.1. The latter is crucial for eye protection tools used in occupational settings. Because of this, you have an assurance that it meets the strictest requirements set by the concerned authorities.

Pros:

• Stable even when your head moves
• Lightweight shell construction
• Lens auto darkens in a flash

Cons:

• Some may find it to be not dark enough
• Lens can be easily prone to scratching

11. TACKLIFE PAH04D Welding Helmet

This affordable helmet offers a reliable auto darkening technology. No need to frequently flip your helmet as the viewing window automatically darkens or brightens depending on what you are doing. This makes welding a more convenient task!

Optical Class 1 for Superior Vision

Despite being an economical product, the manufacturer is proud to offer Optical Class 1, which indicates that visibility is top-notch. A score of 1 to 3 is given to welding helmets to determine their distortion rate. 1 is the highest, which means that this helmet has an exceptional score. More so, it also achieves a high score of 1 in diffusion of light class. There is less refraction when light passes through the filter, which is also indicative of exceptional clarity.

Equipped with Four Premium Arc Sensors

As it is common with the other products that are included in our list, there are four sensors. The arc sensors are designed to respond within a fraction of a second. This means that it acts in an instant once it detects sparks from the welding job. No need to manually turn it on or off. The sensors will do a great job, working as if the helmet can think on its own. This makes the helmet more effective in the prevention of eye damage that arcs may cause.

Offers Multiple Adjustments for Versatile Functionality

Another thing that we commend in this welding helmet is how it offers multiple adjustments, allowing you to customize its functions and performance depending on what a specific situation calls for. This is one thing that you will specifically find useful when welding in low amperages. When the arc is not as bright as what you can find in other welding processes, you can adjust the sensitivity.

Lightweight Polyamide Nylon Construction

Polyamide nylon is the main material that is used in the shell of this welding helmet. It is known for being lightweight, which also means that it will never be a burden to wear. Even when you need to weld for a long time, you won’t complain of discomfort. Nonetheless, owing to the thinness and weight of the material, it does not feel as solid as most of its higher-end counterparts. Because of its price, it does not come as a surprise that durability can be quite underwhelming.

Pros:

• Easily accessible and intuitive controls
• Well-balanced design for your comfort
• Comes with six replacement lenses

Cons:

• Battery does not last long
• Headgear does not stay locked

12. Tekware Welding Helmet 

For hobbyists looking for an entry-level welding helmet, this is one of the most affordable products you might want to consider. It is lightweight and comfortable, even when welding for a long time. We also love how it comes with a window even at the side, which will improve your peripheral vision.

See Better with a Large Viewing Screen

Compared to most of its competitors within this price range, it has a larger viewing window. You can see more and do more! The main viewing window has a size of 4.33 x 2.37 inches. What makes it even better is that there is a side viewing window. This means that you can conveniently see even through your peripheral vision.

4C Lens Technology for Seeing True Colors

Despite being an affordable helmet, it packs a plethora of features that make this product a notable option. Among others, one of our favorites is the 4C lens technology. This innovative feature allows users to experience better clarity even if they are working in a low-light environment. It also reduces lime green tint, which will help make welding more convenient.

External Buttons for Easy Control

If you need to make certain adjustments with this helmet, you can do so easily. We like the strategic position of the adjustment knob, which makes it more convenient to customize depending on your needs and preferences.Alternatively, you can also choose from grind or weld function, depending on the intent of wearing the helmet. More so, this is also where you can change the shade setting to match a specific welding job you are trying to accomplish.

Comes with Multiple Accessories

More than being cheap, it is an even better deal because you will receive multiple accessories when you buy this product. The most useful are the three replacement outside lenses. There are also two replacement inside lenses. This way, you can easily change the lens to ensure optimal clarity in different welding applications. You will also receive a free storage bag to protect the helmet from dirt and dust, among other things that can speed up wear.

Pros:

• Affordable
• Snug and comfortable fit
• Comes with a side viewing window

Cons:

• Can be prone to fogging
• Durability issues